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Coke Oven Door Cleaner
10000-5000000 INR/Unit
Product Details:
- Accessories Interchangeable Brushes, Water Injection Assembly
- Suction Power High (Industrial Grade)
- Brush Types Rotary Wire and Nylon Brush
- Equipment Type Coke Oven Maintenance Equipment
- Control System PLC Touch Screen Control
- Power Source Electric Motor
- Tank Capacity 300 Liters
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Coke Oven Door Cleaner Price And Quantity
- 1 Unit
- 10000-5000000 INR/Unit
- Up to 60C
- 15 meters industrial grade
- Mobile Trolley With Caster Wheels
- Emergency Stop, Overload Protection
- 2450 x 950 x 1850 mm
- Powder Coated / Painted
- Less than 75 dB
- Remote and Manual
- Rugged Fully Welded
- Approx. 800 kg
Coke Oven Door Cleaner Product Specifications
- Rotary Wire and Nylon Brush
- Electric
- High (Industrial Grade)
- Up to 50 doors/hour
- New
- 300 Liters
- Interchangeable Brushes, Water Injection Assembly
- Electric Motor
- Industrial Coke Oven Door Cleaning
- Up to 200 Bar
- Stainless Steel, Mild Steel
- Automatic Coke Oven Door Cleaner
- High Pressure Water Jet
- PLC Touch Screen Control
- 380-440V
- Portable, Heavy Duty, Automatic Operation
- Wired Remote
- Mechanical
- 20-40 L/min
- Coke Oven Maintenance Equipment
- Up to 60C
- 15 meters industrial grade
- Mobile Trolley With Caster Wheels
- Emergency Stop, Overload Protection
- 2450 x 950 x 1850 mm
- Powder Coated / Painted
- Less than 75 dB
- Remote and Manual
- Rugged Fully Welded
- Approx. 800 kg
Coke Oven Door Cleaner Trade Information
- 1 Unit Per Month
- 4 Week
Product Description
COKE OVEN DOOR CLEANING SYSTEM WITH HIGH PRESSURE PUMP
Existing Method
Removal of scale from coke oven door sealing area is being done manually by the following conventional methods which are time consuming and not effective:
- By scrapping
- By Manual cleaning with chemical /Diesel
DISADVANTAGES OF EXISTING SYSTEM
- Highly labour intensive and therefore needs lot of manpower.
- Time consuming.
- Needs stand by Coke oven doors, hence require more capital.
PROPOSED METHOD BY HIGH PRESSURE PUMP WITH AUTOMATIC CLEANING SYSTEM .
UTPSL has developed a special technology to use high pressure water jetting in conjunction with special Door cleaning system for cleaning of 2 numbers fixed cleaning station of Coke Oven Doors ( 1 each for coke side & pusher side ). The Coke Oven Door Cleaner has 3 nozzles with the rotary joint, which rotate by Hydraulic Motor, w.r.t door profile. The high pressure water comes out of the strategically placed nozzles at angles. The Nozzle carrier moves on the profile of coke oven door resulting in cleaning of all hard scale like bitumen etc at door knife during operation. This system is PLC controlled and complete automatic. The cleaning cycle is approx. 2 minutes.
The working pressure required for cleaning doors is approx. 600 bar, depending upon the coke oven door conditions. The ideal Coke Oven Door Cleaner unit shall have capacity of 80 LPM, powered by 110 KW motor
ADVANTAGES OF HYDROJETTING SYSTEM.
- Needs only one operator for cleaning the doors.
- Requires less time.
- Ecofriendly systems since no hazardous chemicals are involved.
- No need for stand by coke oven doors.
THE EQUIPMENT USED FOR HIGH PRESSURE JETTING.
- High Pressure Triplex Plunger Pump Unit includes pressure regulator, safety valve, pressure gauge, coupling, motor, control panel, suction stabilizer, suction filter, booster pump, pressure switch, high pressure valves, Diverter valves all mounted on a Base Frame.
- Coke oven door cleaning arrangement ( 2 Nos.),to be operated by hydraulic power pack and high pressure hoses.
- The PLC Control panel.
- Three Flat jet nozzle with angular flow are used for external cleaning with specially designed lance to cover complete knife edge area for proper cleaning.
COKE OVEN DOOR CLEANING SYSTEM SUPPLIED BY UTPSL WITH CONSULTANTS MECON /CET
- Vishakhapatnam Steel Plant VSP
- Rourkela Steel Plant RSP
- Durgapur Steel Plant DSP
- Bhilai Steel Plant BSP
- Bokaro Steel Plant
Efficient and Powerful Coke Oven Door Cleaning
Engineered for industrial applications, this advanced Coke Oven Door Cleaner ensures reliable removal of stubborn deposits from coke oven doors. Featuring a high-pressure water jet cleaning system, rotary wire and nylon brushes, and a robust, mobile design, it enhances maintenance routines while maintaining noise levels below 75 dB.
Cutting-Edge Safety and Control Systems
Safety is paramount, with integrated emergency stop and overload protection safeguarding users and equipment. The PLC touch screen control offers intuitive management, enabling operators to seamlessly switch between remote and manual modes, while robust electricals provide stable operations at 380440V.
Robust Design for Heavy-Duty Use
Constructed from stainless steel and mild steel, the fully welded frame supports rigorous industrial cleaning tasks. Large capacity tanks and a powerful electric motor allow for prolonged use, while powder-coated or painted surfaces ensure lasting durability even under frequent use in demanding environments.
FAQs of Coke Oven Door Cleaner:
Q: How does the Coke Oven Door Cleaner operate and control the cleaning process?
A: The cleaner is powered by an electric motor and is controlled through a PLC touch screen system, allowing both remote and manual operation. Users can start, stop, and monitor cleaning cycles with ease, ensuring precise and efficient removal of build-up from coke oven doors.Q: What safety features are incorporated into this Coke Oven Door Cleaner?
A: The unit comes equipped with an emergency stop button, overload protection, and noise levels maintained under 75 dB to ensure the protection and comfort of operators during use.Q: When should I use the Coke Oven Door Cleaner in industrial coke oven maintenance?
A: It is ideal for routine or scheduled maintenance of coke oven doors to prevent accumulation of residues and ensure optimal operation. Regular use supports consistent performance and prolongs the lifespan of coke oven doors.Q: Where can this equipment be deployed for maximum effectiveness?
A: This cleaner is designed for use in industrial settings such as steel plants and coke oven facilities. The mobile trolley with caster wheels allows for easy transport and positioning across the work floor.Q: What is the main cleaning process and type of cleaning performed by this machine?
A: It uses a high-pressure water jet combined with mechanical action from rotary wire or nylon brushes, making it particularly effective for deep and thorough cleaning of coke oven doors.Q: What benefits does this machine offer compared to manual cleaning?
A: The machine offers faster, more uniform cleaning, improved safety, higher productivity (up to 50 doors per hour), and significantly reduces the physical strain and risk to workers associated with manual cleaning.Q: How does the hose length and tank capacity contribute to the equipments efficiency?
A: The 15-meter industrial-grade hose and 300-liter water tank enable extended reach and continuous operation, minimizing downtime for refilling and re-positioning, thus ensuring uninterrupted cleaning cycles.Tell us about your requirement
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Contact Details
- 14/7, Mathura Road, Faridabad - 121001, Haryana, India
- Phone : 08045804385
- Mr Atul Gupta (VP - Marketing)
- Mobile : 08045804385
- Send Inquiry
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